BAOLAIHUA

 PRECISIONMANUFACTURING

 

★ ISO 9001:2015★ IATF 16949★ ISO 13485★ AS9100 Rev D
Precision bent sheet metal enclosure manufactured by BAOLAIHUA
Sheet metal fabrication · Since 1994

Precision Sheet Metal Fabrication

Large-format laser cutting, CNC bending, stamping and welded assemblies for automotive, medical and industrial OEMs — built in one Shenzhen factory.

Up to 20 mm carbon steel Sheets to 3000 × 1500 mm ±0.1 mm tolerance 24h DFM + quote
20 mmCarbon steel cutting
3000 mmMax bend length
±0.1 mmLinear tolerance
24 hDFM + quotation
What we build

Custom sheet metal parts, from one-off prototypes to production runs

We manufacture enclosures, brackets, chassis, front panels, busbars and welded assemblies. Laser cutting, bending, stamping, welding, hardware insertion and finishing all run in-house, so tolerances and lead times stay under one team.

Send a STEP, DXF, DWG or PDF and our engineers review the flat pattern, bend sequence and assembly before quoting. You receive manufacturability feedback and pricing within one business day.

Enclosures & Chassis

0.5–3.0 mm steel or aluminum, powder-coated or anodized, with PEM inserts and mechanical assembly.

Brackets & Mounts

Laser-cut and bent prototypes or high-volume stamped brackets with repeatable hole position.

Front Panels & Bezels

Brushed, anodized, powder-coated and silkscreened panels with tight cosmetic control.

Busbars & Copper Parts

C1100 and H59 copper or brass, deburred and tin or nickel plated for electrical assemblies.

Welded Assemblies

TIG, MIG and spot-welded frames with PEM hardware, rivets and mechanical sub-assembly.

Large-format Parts

Sheets up to 3000 × 1500 mm, cut and formed without splicing for large panels and frames.

Manufacturing processes

Five processes under one roof

From flat pattern to finished, painted and assembled part — no external subcontracting for the core steps.

Fiber Laser Cutting

High-power fiber laser cutting for carbon steel up to 20 mm, aluminum up to 12 mm and stainless steel up to 10 mm, with clean edges and minimal heat distortion.

Steel ≤20 mmAl ≤12 mm3000 × 1500 mm±0.1 mm

CNC Bending

CNC press brakes up to 3000 mm bending length and 200 T, with automated angle measurement and bend-sequence review before production.

3000 mm length200 T±0.5°

Stamping

Single-hit and progressive stamping on 25–400 T presses for brackets, terminals, contacts and structural parts. Tooling is quoted separately.

25–400 TProgressiveHigh volume

Welding & Assembly

TIG, MIG, spot and laser welding, plus PEM clinch hardware, rivets, tapped inserts and mechanical sub-assembly.

TIG / MIGSpot / laserPEM inserts

Surface Finishing

Powder coating in any RAL color, Type II / III anodizing, zinc, nickel and tin plating, galvanizing, brushing, laser engraving and silkscreen.

Powder coatAnodize II / IIIPlating

Engineering Support

DFM review of flat pattern, bend relief, hole-to-bend distance, weld access and assembly sequence — before the first cut.

DFM report24 h replyNDA available
Technical specifications

Materials, tolerances and lead times

Typical capability range. Send your drawing and we will confirm the exact process window for your part.

ItemCapability
MaterialsAL 5052 / 6061-T6 / 1050; SUS 304 / 316 / 430; SPCC / SECC / SGCC / Q235 / Q345; C1100 / H59
Sheet thickness0.3–20 mm carbon steel; 0.3–12 mm aluminum; 0.3–10 mm stainless steel
Max sheet size3000 × 1500 mm
Max bend length3000 mm
Linear tolerance±0.1 mm
Bend angle tolerance±0.5°
Hole position±0.1 mm
Surface finishPowder coating, anodizing, zinc / nickel / tin plating, galvanizing, brushing
HardwarePEM inserts, rivets, clinch nuts, weld nuts, standoffs
Prototype lead time3–5 days
Production lead time7–15 days
MOQ1 pc prototype / 100 pcs production
Quality documentationFAI, dimensional report, material certificate, CoC, PPAP for automotive
Design guidelines

Design rules that protect cost and quality

Use these six rules at the concept stage to avoid rework, extra setups and cosmetic defects.

01
Uniform bend radius

Keep one bend radius per part, at least 1× material thickness, to reduce setup and tooling changes.

02
Hole-to-bend distance

Keep at least 3× material thickness from hole edge to bend line to avoid distortion.

03
Hole diameter

Use a hole diameter equal to or greater than material thickness to avoid punch wear and laser distortion.

04
Minimum flange

Keep flanges at least 4× material thickness or 4 mm, whichever is greater.

05
Bend relief

Add relief where two bends meet to prevent tearing and cracking at the corner.

06
Weld and finish callouts

Specify weld type, symbol, finish and cosmetic class directly on the drawing.

Quality & equipment

Built to drawing, verified before shipment

Every lot ships with dimensional records; automotive and medical programs carry additional PPAP and validation documentation.

Equipment

  • Fiber laser cutting cells for steel, aluminum and stainless
  • CNC press brakes with automated angle measurement
  • 25–400 T stamping presses, single-hit and progressive
  • TIG, MIG, spot and laser welding stations
  • PEM hardware insertion and mechanical assembly
  • Powder coating and anodizing lines
  • CMM, height gauges and salt-spray testing

Inspection & documentation

  • DFM review before tooling or programming
  • First Article Inspection (FAI)
  • Dimensional report with every lot
  • Material certificate and Certificate of Conformance
  • PPAP for automotive programs
  • Full traceability from raw material to finished assembly
ISO 9001:2015IATF 16949ISO 13485
Why BAOLAIHUA

One factory, one owner, full traceability

01
In-house processes

Laser, bend, stamp, weld, finish and assemble without handing your part between suppliers.

02
DFM before quote

Engineers review flat pattern, bend sequence and assembly risk before pricing.

03
Documented quality

FAI, dimensional reports, material certificates and PPAP where required.

04
Global delivery

Export packaging and worldwide shipping from Shenzhen, with one program manager.

Customer case studies

Representative production programs

Applications from automotive, medical and industrial customers. Client names are withheld where required by confidentiality agreements.

Automotive stamping and bracket components
Automotive

Door-system Brackets & Stamped Components

Series parts developed from drawing and flat pattern through tooling, first-article inspection and repeat production.

Scope
Stamping, inserts and finishing
Control
IATF 16949 · PPAP documentation
Outcome
Stable fit and repeatable production
Medical equipment enclosure and precision sheet metal parts
Medical

Equipment Enclosures & Internal Brackets

Cleanable enclosures with hardware inserts, controlled flatness and documented first-article inspection.

Material
0.8–2.0 mm stainless / aluminum
Tolerance
±0.1 mm typical
Control
FAI · material certificates
Industrial welded frames and formed metal assemblies
Industrial

Control Cabinets, Frames & Welded Assemblies

Laser cutting, forming and welding combined in one workflow to protect fit, squareness and delivery dates.

Process
Laser · bending · TIG/MIG welding
Finish
Powder coat or liquid paint
Outcome
One owner from drawing to assembly

Need a comparable program? Send your drawing, target quantity and finish requirements for a DFM review and quote within 24 hours.

FAQ

Questions buyers ask before sending drawings

What is the maximum sheet thickness you can cut?

Up to 20 mm carbon steel, 12 mm aluminum and 10 mm stainless steel on our fiber laser cells. Thicker sections can be reviewed as a welded or machined alternative.

What tolerance can you hold?

±0.1 mm linear and hole position, with ±0.5° bend angle. Tighter features are reviewed during DFM against material, thickness and part size.

What is the largest part you can make?

Up to 3000 × 1500 mm sheets for cutting and forming. Welded assemblies can be larger than the sheet size.

What is the minimum order quantity?

One piece for prototypes. Production volumes typically start at 100 pcs, depending on process and material.

Do you charge tooling for sheet metal?

Laser cutting and bending are programmed, not tooled. Stamping requires hard tooling, which is quoted separately based on part complexity and annual volume.

Can you supply a finished assembly?

Yes. We handle PEM hardware, rivets, welding, painting, anodizing and mechanical sub-assembly, and ship with inspection records.

Send your drawings. Get a DFM review and quote in 24 hours.

STEP, IGES, DXF, DWG or PDF up to 25 MB. NDA available on request. Tell us the material, quantity and target date and we will come back with a manufacturable plan.

STEPIGESDXFDWGPDF
Inside our workshop

Laser cutting, stamping and tooling under one roof

These are our own machines in Shenzhen, not a partner network. That is how we control cut quality, forming accuracy, tooling condition and delivery on the same floor.

Two RAY'S LASER fiber laser cutting machines at BAOLAIHUA's Shenzhen sheet metal workshop
Fiber laser cutting Two fiber laser cells Carbon steel up to 20 mm, aluminum up to 12 mm and stainless up to 10 mm, with clean edges and minimal heat distortion.
Automated suction-cup sheet loader feeding a fiber laser cutter with cut blanks stacked on the floor
Automated sheet handling Large-format loading Suction-cup loaders handle sheets up to 3000 × 1500 mm and stack cut blanks for the next operation.
Large mechanical stamping presses with overhead crane at BAOLAIHUA's sheet metal factory
Stamping 25–400 T presses Single-hit and progressive stamping for brackets, terminals, contacts and structural parts, with overhead crane handling for large dies.
Rows of finished stamping dies stored on blue bases in BAOLAIHUA's tooling area
Tooling & die storage Finished dies under control Customer-owned dies are stored on standardized bases, maintained between runs and moved by overhead crane.
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