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Custom Molded Packaging Components
moulded with the surface specified first: colour from a single masterbatch lot, cavity steel matched to the finish, and gate layout that keeps weld lines off the visible face.
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Product Overview
We mould injection moulded packaging components, from a single colour-matched sample through to volume production. Consumer parts live or die on the surface, so the cavity steel, the texture and the gate position are chosen for the visible face rather than for the dimension alone.
What we control on a consumer part
- Colour matching to your master panel or Pantone reference, from a single masterbatch lot so the colour does not drift between batches
- Texture or high-gloss cavity work in the steel grade the finish needs
- Gate and vent layout so no weld line crosses the visible face
- Ejection designed so the part leaves the tool without stress whitening
Decoration
- In-mold labelling and in-mold decoration for graphics that must survive handling
- Pad printing and screen printing for logos and scales
- Laser engraving for part numbers and 2D codes
- Painting, UV coating and chrome plating for metallic effects
Material is selected to your drawing. The grades listed are the ones we run most often for this type of part; we confirm the choice at DFM rather than assuming it.
Specifications
| Parameter | Value |
|---|---|
| Application | moulded packaging components |
| Material | Selected to your drawing. We run PP, HDPE, ABS, PC, PC/ABS, PMMA, POM, PA66, PBT, TPU, TPE for this kind of part and confirm the grade with you at DFM. |
| Shrinkage | PP 1.6%, HDPE 2.0%, ABS 0.5%, PC 0.5%, PMMA 0.5%, POM 1.8% — applied at cavity sizing |
| Wall thickness | 1.5–4.0 mm typical; thin-wall capability on high-speed machines |
| Tolerance | ±0.05 mm typical, ±0.01 mm on precision features |
| Surface finish | High gloss, VDI texture, matte, mirror, IML and IMD |
| Colour | Any colour to master panel or Pantone, single-lot masterbatch |
| Cavity steel | NAK80 (HRC 38±2) for texture, S136 (HRC 50±2) for mirror |
| Tool life | 200,000–500,000 shots on pre-hardened steel, 500,000–1,000,000 shots on hardened inserts |
| Batch size | From 1 piece for sampling; volume production with no MOQ on tooling |
| Certification | ISO 9001:2015, IATF 16949:2016, ISO 13485:2016, AS9100 Rev D |
Related Custom Services
- Mould design, DFM and mould flow analysis before tooling
- Two-shot and in-mold decoration for multi-material and decorated parts
- Surface finishing: painting, UV coating, chrome plating and pad printing
- Assembly and packing of the finished product
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